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Solar Bracket Roll Forming Machine
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Solar Bracket Roll Forming Machine

Solar Bracket Roll Forming Machine

Model: C41
Service: Custom-Configured for You
Width: 41mm
Flange : 41/52/62/72/82mm
Lip: 9.5mm
Thickness:1.0-2.5mm
Key Feature :Automatic∣High-efficiency∣High-precision∣Multi-specification

Introduction

 

Solar Bracket Roll Forming Machine -Industrial-Grade Precision Redefines Solar Bracket Manufacturing Standards

Solar Bracket Roll Forming Machine (also known as Roll Forming Machine For Solar Structure or Solar Struct Roll Forming Machine), it is Specifically designed for the mass production of C-section brackets (41×21/41×41/41×62/41×82mm), it is compatible with metal coils with a thickness of 1.5-2.5mm. Through the fully automatic continuous forming process, it achieves a high-speed output of 15meters per minute, providing high-precision, high-strength standardized installation solutions for scenarios such as ground-mounted power stations and industrial/commercial rooftops.

 

Key Features

① Fully Automated, High-Precision Performance

Advanced PLC control ensures 100% dimensional accuracy with 10-30m/min automated production, eliminating manual errors and reducing labor costs while maintaining precision for complex designs.

② Durable Build for Long-Term Reliability

Engineered for durability‌ with high-strength steel/aluminum rollers and corrosion-resistant components, our machine delivers ‌precise hydraulic punching‌ for effortless assembly while handling ‌all metal coil types‌ (hot/cold-rolled, galvanized, or plain steel) under continuous heavy-duty operation-a ‌smart investment‌ that ensures ‌long-term reliability‌ for your production line.

③ Streamlined Operation, Minimal Maintenance​

Equipped with an ‌intuitive touchscreen interface‌, operators can effortlessly ‌adjust parameters, track production progress, and diagnose issues in real time‌. The ‌engineered accessibility‌ of critical components streamlines routine maintenance, minimizing downtime and ensuring ‌uninterrupted production flow‌-because every second of your operation counts.

 

Customized Service

No two solar projects are the same-and neither should your equipment be. Our Roll Forming Machines For Solar Structure support customization for all types of core solar bracket.

● U-Channel Brackets: Ideal for rooftop and ground-mounted systems, offering strong load-bearing capacity for standard panels.​

● C-Section Brackets: Perfect for industrial-scale solar farms, where long spans and heavy-duty support are required.​

● L-Brackets: A go-to for commercial installations, providing flexible mounting options in tight spaces.​

Customize profile sizes, hole positions, and thicknesses (1.5-3mm) to match your clients' unique specifications-no expensive retooling needed.​

 

Why Choose Our Machine?

 

◆ End-to-End Solution‌ - From decoiling to cutting, all processes completed in one continuous workflow.

◆ Adaptable Design‌ - Quick-change tooling enables rapid profile switching between different shapes, One-click size adjustment.

◆ Green Manufacturing‌ - 95% material utilization rate reduces waste in solar projects.

 

Ideal Applications:‌

√Utility-scale solar farms

√Rooftop photovoltaic systems

√ Floating solar platforms

√ Commercial/industrial solar installations

 

Empower Your Solar Projects‌

Partner with us to equip your production line with technology that matches the longevity of solar installations. Contact us today for customized solutions tailored to your output requirements.

 

Application of Solar Bracket Roll Forming Machine

 

Technical parameters

 

NO.

ITEM

SPECIFICATION

1

The total size

(length)24.0m x (width)1.2m x (height)1.6m

2

Weight

10T

3

Material

galvanized Sheet, hot coils

Yield strength: Q235Mpa Q345Mpa Q450Mpa Q550Mpa

4

Profile Sizes

Width: 41mm
Flange: 41/52/62/72/82mm
Lip: 9.5mm
Thickness:1.5-2.5mm

5

Main Motor Type:

Frequency Motor

6

Main Motor Power

37.5KW

7

Speed of Forming

18m/min

8

Main Roller Station

24 Groups Rollers

 

Profile Drawing

 

Profile Drawing of Solar Bracket Roll Forming Machine1

 

Machine Components

 

Machine Components of Solar Bracket Roll Forming Machine

 

Flow chart

 

Hydraulic Decoiler with arm→ Separated hydraulic Punching→Roll Forming Machine→ Hydraulic Cutting→ Product Support Frame

 

Product detail

 

1) Hydraulic Decoiler with Arm

  • Tightening of coil: Hydraulic
  • Weight capacity of decoiler: 4.0T
  • Inner diameter of decoiler: 380-550mm
  • Max outer diameter of decoiler: 1600mm


2) Separated Hydraulic Punching with servo motor

Punching Machine with Servo device of Solar Bracket Roll Forming Machine

 

3) Roll Forming Machine

  • Main motor type: Frequency motor
  • Motor power: 18.5KWX2=37.5KW
  • Drive: chain
  • Speed of forming: 8-15m/min
  • Material of rollers: Cr12
  • 24 groups rollers
  • Material of main shaft : 40Cr (The main shaft have the high frequency grinding &heat Treatment and the surface of shaft is chroming
  • Diameter of main shaft: ø75mm

 

Roll Forming Machine of Solar Bracket Roll Forming Machine

 

4) Hydraulic Cutting(air cylinder not stop cutting)

  • Cutting type: Hydraulic cutting
  • Blade material: Cr12MoV
  • Hydraulic motor power: 5.5KW
  • Hydraulic Station with Air-cooling system

 

Hydraulic Cuttingair cylinder not stop cuttingof Solar Bracket Roll Forming Machine

 

5) PLC Control System

  • Control the quantity &punching length& cutting length automatically
  • Voltage: 380V, 3 Phase 50Hz (according to your request)

 

PLC Control System of Solar Bracket Roll Forming Machine

 

6)Product support frame

The length of product support frame : 6m

 

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