Multi-Spec Auto-Changeover Cement-Free Shrinkage Type Deck Roll Forming Machine: Perforation & Embossing for All-Round Efficiency

Our Multi-Spec Auto-Changeover Cement-Free Shrinkage(non-cast-in-place) Type Deck Roll Forming Machine stands out as a revolutionary solution - integrating automatic specification switching, precision perforation, and customized embossing in one seamless system. It eliminates the inefficiencies of traditional single-spec machines and secondary processing, redefining how high-quality non-cast-in-place floor slabs are produced.

Triple Core Advantages :Auto-Changeover, Perforation & Embossing Integration

This forming machine breaks through the limitations of conventional equipment by combining three key functions into a single production line. Its auto-changeover system enables specification adjustments without downtime, while built-in perforation and embossing modules eliminate the need for post-processing. This integration not only boosts production efficiency by 40% but also ensures consistent quality, solving the pain points of material waste and labor redundancy in multi-project operations.

① Auto-Changeover for Wide-Range Specifications

Powered by a servo-driven adjustment system and PLC intelligent control, the machine adapts to diverse project requirements with one-click parameter setting, covering core dimensions of floor slabs:

►Sheet Thickness: 1.0mm - 3.0mm (compatible with high-strength Q355 steel), suitable for light-load residential lofts (1.0-2.0mm) to heavy-duty industrial workshops (2.0-3.0mm).

►Slab Dimensions: Height adjustable from 20mm to 80mm, width ranging from 120mm to 300mm (e.g., YX30-120 for mezzanines, YX80-300 for large-span logistics platforms), with switching time ≤ 3 minutes.

►Precision Guarantee: Dimensional tolerance ≤ ±1mm, flatness error ≤ 2mm/m, ensuring seamless on-site splicing.

② Integrated Perforation & Embossing: Customizable Functions

The machine is equipped with independent perforation and embossing units, synchronized with the forming process to avoid secondary material handling. Both functions support full customization to meet scenario-specific needs.

Why choose the machine?

Beyond versatile functions, the machine delivers remarkable economic and operational value to manufacturers and construction teams, aligning with modern construction's focus on efficiency and sustainability, mainly in three aspects:

①High Efficiency: Its integrated production line (feeding→forming→perforation/embossing→cutting) runs continuously at 15-20m/min. By avoiding specification-switching and post-processing downtime, it cuts the production cycle of 100-ton orders from 7 to 3 days, enabling faster slab delivery and 50% shorter on-site installation vs. traditional concrete methods.

② Cost Saving: Automation reduces operators from 3-4 to 1-2 people; precision processing limits material waste to ≤1% (vs. 5-8% for split processes). The non-cast-in-place slabs it produces lower clients' structural costs by 20% (lightweight reduces beam/column expenses) and eliminate concrete-related costs.

③ Durability & Eco-Friendliness: Built with 350-grade H-steel frame and heat-treated key components (rollers, punches), it boasts a service life over 10 years. The 100% recyclable hot-dip galvanized/color-coated slabs reduce construction waste by 60%, meeting global green building standards.

NO.	ITEM	SPECIFICATION
1	The total demension	(length)14.5m x (width)2m x (height)2.35m
2	Weight	14T
3	Material	cold rolled coil , hot rolled coil, galvanized coil yield strength: Q235-Q355Mpa
4	Profile Sizes	Thickness：1.5-3.0mm Width: 120-300(Automatic model changeover) Flange :20-80mm(Automatic model changeover) Feed width:200-500mm
5	Main Motor Type/Drive	Servo motor/Reduction motor + chain drive
6	Main Motor Power	30KW
7	Speed	25m/min(No punching holes)
8	Main Roller Station	21 Groups Rollers+3 emboss rollers