Introduction
Form Floor Deck Forming Machine (also known as Type A Floor Deck Roll Forming Machine), it is specialized a specialized Floor Deck Forming Machine. It uses a multi-stage precise rolling process to continuously transform metal sheets (such as galvanized steel plates) into form floor decks(Type A Floor Deck). The key feature is that the bottom of the formed plates is not sealed, resulting in exposed longitudinal rib structures. These plates can serve as permanent formwork for concrete pouring and can also achieve pipeline pre-embedding through the hollow cavities in the ribs. This equipment adopts hydraulic or servo drive systems and can efficiently form plates with a thickness of 0.6-1.5mm. It is lightweight, cost-effective, and convenient for construction, and is suitable for small-span building scenarios such as factories and warehouses.
Application
Form Floor Deck Forming Machine – Revolutionizing Construction Efficiency
What is Form Floor Deck Forming Machine/ Type A Floor Deck Roll Forming Machine?
A galvanized steel profile (0.8-1.5mm thickness) cold-formed into wave/ribbed sections, featuring open longitudinal ribs (V/U shape). It serves as permanent formwork + structural reinforcement, ideal for steel-building floor systems.
Key Advantages
●Faster Construction
Eliminates wooden formwork, enabling multi-story concurrent casting (30% time saved).
Pre-engineered rib cavities (35-100mm depth) allow hassle-free MEP routing.
●Cost-Effective
15-20% less steel vs traditional slabs, with higher load-bearing efficiency.
Direct concrete bonding (anti-slip embossing) reduces labor by 25%.
●Adaptive Design
Supports spans ≤4m (industrial/warehouse use).
Curvable for arched roofs/stadiums (min. radius: 3m).
Why Global Engineers Choose It?
●Green Certified: 100% recyclable, cuts 120-ton waste per 10,000㎡.
●Plug-and-Play: Pre-slotted ribs fit cables/pipes without drilling.
"From warehouses to airports, open-type decks deliver speed without compromise."
Features
The deck roll forming machine Performance Advantages Summary:
1) Efficient Production: Utilizing the continuous rolling process, the daily output of a single machine can exceed that of traditional stamping equipment by more than 10 times, enabling rapid production of large-scale floor base materials.
2) Energy Saving and Consumption Reduction: The comprehensive power consumption is 35% lower than that of traditional equipment, material loss is reduced by 15%-30%, and it is 25%-50% more energy-efficient than the hot rolling process.
3) Process Flexibility: Compatible with high-strength materials such as 0.8-1.5mm galvanized steel plates, it can complete the switch of different rib heights (20-100mm) within 5 minutes, and supports the customization of complex sections (such as V-shaped/U-shaped rib cavities).
4) High Precision Control: Integrating variable frequency speed regulation and high-hardness pressing rollers, it achieves precise speed synchronization operation, ensuring extremely small dimensional errors in the formed products.
Technical parameters
|
NO. |
ITEM |
SPECIFICATION |
|
1 |
The total demension |
(length)15m x (width)1.4m x (height)1.5m |
|
2 |
Weight |
13T |
|
3 |
Material |
color coated steel sheet, galvanized steel |
|
4 |
Profile Sizes |
● Thickness：0.8-1.5mm ● Effective Width: 1000mm ● Feeding width：1250mm |
|
5 |
Main Motor Type: |
Gear box/ Frequency Motor |
|
6 |
Main Motor Power |
15KWX2 |
|
7 |
Speed of Forming |
15-18m/min |
|
8 |
Main Roller Station |
24 Groups Rollers |
Profile Drawing
Machine Components
Flow chart
Hydraulic Decoiler→ Feeding And Leveling Device→ Rolling Forming Device→ Hydraulic Cutting→ Product Support Frame
Product detail
1) Hydraulic Un-coiler
●Un-coiler Type: Hydraulic
●Weight capacity of Un-coiler : 8.0T
●Coil Width Max: 1250mm
●Diameter of Inner: 508±30mm
●Decoiler will be have arm
2) Feeding And Leveling Device
3) Rolling Forming Machine
●Feeding Section with guide
●Main motor power: 15KWX2
●Drive: Gear box
●Wall-Plate-Frame design
●H beam: H450mm
●Speed of forming: 15-18m/min, Frequency Speed Control
●Rollers Manufactured from 45#, CNC Lathes, hard Chrome Coated
●Rollers: 24 Stations
●Bearing: HRB
●Material of main shaft: 40Cr
●Diameter of main shaft: ø95mm
4) Hydraulic Cutting Device
●Cutting type: Hydraulic cutting
●Cutting material: Cr12, Heat Treatment
●Hydraulic motor power: 5.5 KW
5) PLC Control System
●Control the quantity &punching length& cutting length automatically
●PLC Control Board Screen shall be with PC Transparent Material protection
●The Machine will be stopped while it is punching and cutting
●Automatic Length and punching and quantity counting (precision+/- 2mm)
●Voltage: 415V, 3 Phase 50Hz
● Control Voltage: 24V
6) Run-out table
● Un-Powered, three units
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