Introduction
The IBR Roll Forming Machine is designed for continuous production of IBR roofing sheets widely used in industrial buildings, warehouses, commercial roofing systems, and prefabricated steel structures.
Technical Specifications
|
NO. |
ITEM |
SPECIFICATION |
|
1 |
The total demension |
(length)9.0m x (width)1.6m x (height)1.7m |
|
2 |
Weight |
6T |
|
3 |
Material |
color coated steel sheet, galvanized steel sheet Yield strength: 550Mpa |
|
4 |
Profile Sizes |
● Thickness：0.4-0.6mm ● Effective Width: 760mm ● Feeding width：1000mm |
|
5 |
Main Motor Type: |
Frequency Motor |
|
6 |
Main Motor Power |
7.5KW |
|
7 |
Speed of Forming |
15-20m/min |
|
8 |
Main Roller Station |
20 Groups Rollers |
Production Capabilities
| Capability Item | Description |
|---|---|
| Profile Capability | IBR roofing sheets, trapezoidal roofing panels, industrial roofing profiles |
| Steel Thickness Range | 0.4–0.6 mm carbon steel, galvanized steel, color-coated steel |
| Production Speed | Stable high-speed forming up to 20 m/min |
| Tolerance & Stability | Length tolerance within ±1 mm with stable wave height consistency |
| Custom Profile Design | Available according to customer drawings or samples |
| Line Solution | Coil loading, feeding, forming, cutting, stacking, and packaging solutions available |
Customization Service
We provide flexible OEM and engineering customization services for different roofing markets and project requirements.
- Custom roofing profile design
- Roller station adjustment
- Hydraulic or servo cutting system
- Automatic stacker integration
- Embossing and logo marking options
- Multi-language PLC interface
- Full automatic production line configuration
Quality Control
Quality consistency is critical for roofing sheet production. Every machine undergoes strict inspection before shipment.
| Inspection Stage | Control Content |
|---|---|
| Raw Material Inspection | Steel hardness, shaft material, electrical component verification |
| Roller Machining | CNC precision machining inspection |
| Assembly Inspection | Frame alignment and forming station calibration |
| Trial Production Test | Finished roofing sheet dimension testing |
| Electrical Testing | PLC and hydraulic system stability verification |
| Final Inspection | Complete line operation test before delivery |
Profile Drawing
Machine Components
| No. | Component | Qty |
|---|---|---|
| 1 | Hydraulic Decoiler | 1 set |
| 2 | Entry Roller + Manual Pre-Shearing Device | 1 set |
| 3 | Rolling Forming System | 1 set |
| 4 | Hydraulic Cutting | 1 set |
| 5 | Product Support Frame | 1 set |
| 6 | PLC Control System | 1 set |
Product detail
FAQ
Q: What materials can this machine process?
A: The machine can process galvanized steel, PPGI, aluminum, and coated steel coils.
Q: Can you customize the roofing profile?
A: Yes. We can manufacture rollers according to your drawings, samples, or market standards.
Q: Do you provide installation support?
A: Yes. Online guidance and overseas engineer service are available.
Q: Can the machine be integrated with an automatic stacker?
A: Yes. Full automatic production lines can be provided.
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