Introduction
High-Precision Gearbox C and Z Purlin Roll Forming Machine: The Powerhouse for Heavy-Duty Structural Components
Engineered for Large-Scale Precision Manufacturing
Our High-Precision Gearbox C and Z Purlin Roll Forming Machine (Abbreviation purlin machine) is a heavy-duty industrial solution designed specifically for producing large, load-bearing C-shaped and Z-shaped purlins. Unlike standard machines, it combines robust construction with advanced gearbox technology to deliver unmatched stability, power control, and production accuracy for demanding structural projects.
◆ Built for "Large-Scale" and "Precision"
* Handling large materials: It can process thick steel sheets (typically 1.0mm–4.5mm, covering common galvanized sheets and black sheets) and accommodate heavy steel coils (10t load capacity via its mechanical or hydraulic uncoiler).
* Producing large-sized purlins: It excels at manufacturing oversized purlin profiles, C-shaped purlins up to 450mm and Z-shaped purlins up to 450mm. These large purlins are essential for supporting large-span structures like industrial workshops, high-rise buildings, and large warehouses.
* The "gearbox" is its performance backbone, distinguishing it from gearless models by enabling precise power transmission and control-critical for maintaining quality when producing large, heavy purlins.
◆ Structural Advantage: Reinforced Design for Heavy-Duty Use
To support its "large-scale" capabilities, the machine features a robust frame made of high-strength steel.
• Minimizes vibration: High-speed operation or heavy material processing can cause vibration in lightweight machines, leading to purlin defects. The reinforced frame stabilizes the entire system, ensuring uniform roll-forming even during long production runs.
•• Resists deformation: Large purlins require more pressure during forming- the strong frame prevents structural bending or wear, extending the machine's lifespan and maintaining consistent quality across batches.
◆ Versatile Functionality: Beyond Basic Purlin Production
While focused on large purlins, it retains all the flexible features needed for modern manufacturing:
√Flexible punching & cutting: Equipped with up to 5 punching units (3+2 configuration) to drill precise holes on purlin webs and flanges (for easy assembly in construction). Its PLC-controlled universal cutting system adapts to all C/Z sizes without tool changes, saving time.
√Wide material compatibility: It processes both galvanized sheets (for corrosion-resistant applications, like outdoor warehouses) and black sheets (for indoor structural use), eliminating the need for multiple machines.
Who Needs It?
This purlin machine is ideal for:
① Steel structure manufacturers working on large projects (e.g., industrial plants, high-rises, stadiums).
② Businesses scaling up production of heavy-duty purlins, where efficiency, precision, and durability are non-negotiable.
③ Companies focused on prefabricated steel-where near-zero size errors and fast profile changes (1-3 minute for automatic models) reduce waste and speed up project timelines.
In short, a Large Purlin Machine with Gearbox is more than a "purlin maker"-it's a specialized solution for large-scale, high-quality steel structure production, combining size capability, precision control, and durability to meet the most demanding industrial needs.
Technical parameters
|
NO. |
ITEM |
SPECIFICATION |
|
1 |
The total size |
(length)17m x (width)3.3m x (height)2.4m |
|
2 |
Weight |
35T |
|
3 |
material |
cold rolled coil,hot rolled coil, galvanized |
|
4 |
Purlin Specification |
Width: CZ120-450 |
|
5 |
Main motor type |
Servo Motor |
|
6 |
Motor Power |
18.5KWx2+11KW |
|
7 |
Drive |
Gear Box |
|
8 |
Main roller station |
26 groups rollers |
Profile Drawing

Machine Components

Flow chart
Hydraulic Decoiler→ Feed And Leveling Device→ Pre-Punching and pre-cutting→ Rolling Forming Machine→ Post Cutting→ Product Support Frame

Product detail
1) Decoiler With Pressure Arm
●Tightening of coil: By Hydraulic
●Weight capacity of decoiler : 10.0T
●Inner diameter of decoiler: 500-760mm
●Max outer diameter of decoiler: 1900mm
●Drive Power: 5.5KW
●Hold Down System: Pressure Arm
2) Feeding and Leveling Device
●It used for making the material flat before feeding into the roll forming machine

3) Pre-punching and pre-cutting
●Punching Type: Hydraulic Punching
● Punching and Cutting stations: 5 stations
4) Rolling Forming System
●Material of rollers: Cr12
●Material of main shaft : 40Cr .The main shaft have the high frequency grinding &heat Treatment and the surface of shaft is chroming
●Diameter of main shaft: ø100mm

5) Hydraulic post Cutting
●Cutting type: Hydraulic cutting
●Cutting material: Cr12MoV
●Hydraulic motor power: 11KW

6) PLC Control System
●Control the quantity &punching length& cutting length automatically
●Voltage: 220V, 3 Phase 60HZ(according to your request)
●Control system: Industry computer

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