Light Gauge Steel Roll Forming Machine

TACON is a steel framing machine manufacturer. The single-specification series of Light Gauge Steel Roll Forming Machine (also known as villa steel frame forming machines), it offer seven types of models: C75/C89/C100/C120/C140/C150/C160, covering the processing requirements of profiles ranging from 75mm to 160mm. They precisely fit various architectural design schemes. The core power system of this equipment uses a 7.5kW large-torque servo motor combined with a precise gear reduction device, enabling an ultra-high speed of up to 48 meters per minute - this breakthrough speed not only leads the industry but also perfectly demonstrates the outstanding performance of modern construction machinery.

This villa steel frame forming machines can complete the automated production of all the main structural components such as wall frames, floor beams, and roof trusses required for single-family villas, row houses, etc., through intelligent one-button operation. The formed light steel frame system has excellent compatibility and can seamlessly connect with traditional brick-concrete structures, wooden structures, and heavy steel structures, providing great convenience for building renovations and mixed structure construction.

The single-specification series of steel frame forming machines achieves full-process automated production through the collaborative operation of an intelligent PLC control system and high-precision encoders. Its four core advantages significantly enhance the manufacturing efficiency of prefabricated buildings:

◆ High adaptability: It can flexibly produce various structural components such as C-shaped steel and U-shaped steel, responding quickly to the innovative design requirements of prefabricated buildings;

◆ High precision control: Using a closed-loop servo system, the processing tolerance is strictly controlled within ±0.5mm, ensuring the millimeter-level assembly accuracy of the building framework;

◆ Intelligent material saving: Through AI layout algorithms and automatic correction technology, the material utilization rate is increased by more than 15%, significantly reducing production costs;

◆ Digital interconnection: Seamless integration with design software such as Vertex/Framebuilder, supporting one-click parsing of BIM models to generate processing codes, with a 90% efficiency improvement compared to traditional manual layout.

This series of Light Gauge Steel Roll Forming Machine supports deep customization development. Through a modular design architecture, it can flexibly adjust production parameters according to the specific project requirements of customers, achieving seamless connection between standardized batch production and personalized customized processing.

The light steel frame system is a building structure framework system made of cold-formed steel components. This system can be widely applied in various types of building structures, including load-bearing exterior walls, non-load-bearing interior walls, floor beams, curtain walls, and roof trusses, among others. Its core advantage lies in the ability to automatically generate the manufacturing drawings, structural layouts, cutting lists, and other material reports for walls, floors, etc. Through process automation, it significantly improves manufacturing efficiency. Manufacturers can significantly reduce time costs in areas such as drawing, material report preparation, data input, manufacturing, and error correction by using this system.

The accompanying light steel frame machine processes steel into structural components such as columns, beams, uprights, and tracks through cold forming technology, building a complete structural framework for buildings. This technology has a wide range of application scenarios, applicable to both residential and commercial buildings, as well as prefabricated modular houses, industrial plants, and storage facilities, among others. The entire system achieves efficient connection from design to manufacturing of the building structure through digitalization and automation.

Decoiler→ Leveling Device→ Hydraulic Punching → Roll Forming Device→ Hydraulic punching→ online printer→ Hydraulic Cutting→ Product Support Frame

1) Docoiler
A. Decoiler Type: Automatic Rotation
B. Weight Capacity: 3.0T
C. Diameter of Inner: 480-510mm
D. Diameter of Outer: 1250mm
E. Motor Power: 2.5KW
 

2) Levelling Device
Four Levelling Devices is used to Fasten the Raw Material, when Punching system is on working, the raw material will be fixed tightly by the levelling device to ensure the job precision

3) Punching System
A. All punching pin and die material are made by SKD11
B. Hydraulic Motor Power: 7.5kw
C. Punching station: 6 stations
D. Driven by Servo Motor
E. Punching Precision: +/-0.5mm

4) Roll forming Device
A. Roller Material: GCr15
B. Shaft : Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product.
C. The frame is designed as strong as it's required to bear the whole rollers and shafts. This ensure machine is able to work in long life without repairing any shafts and frames.
D. Diameter of main shaft: ø60mm
E. Material of main shaft: 40Cr.
F. Material of frame: 45# steel
G. Frame Thickness: 20mm
H. Flare control rollers
I. Flare device is made of two group rollers (each group has 4 rollers) with manual adjusting device, This type of device is used to straighten the shape of products to ensure the length precision.
J. Hydraulic Cutter
K. Cutting material: SKD11

5) Online Printer
Two sides automatic Printer

6) Safety covers Guard
A. Safety Guard covers the whole machine to ensure worker's safe.
B. Each parts of safety guard is linked with lock. Safety switch is available to stop machine when safety guard is open.

7) Industry Computer
The computer system is able to read TXT format and connect with machine directly. It can control machine auto-running and demonstrate forming status dynamically, including punching and cutting. Also it is able to scan production data with the computer system.

8) Product Support Frame
4m Product support frame

9) PLC Control System
A. Control the quantity & punching length & cutting length automatically
B. The Machine will be stopped while it is punching and cutting
C. Automatic Length measures and quantity counting
D. Voltage: 380V, 3 Phase 50Hz

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