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C Channel Roll Forming Machine
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C Channel Roll Forming Machine

C Channel Roll Forming Machine

Profile Sizes: According to the customer's requirements, Max thickness:1.2 mm
Service: Custom-Configured for YouⅠ24/7 technical support
Key Feature: High-performanceⅠEasy to operateⅠHigh precision

Introduction

 

C Channel Roll Forming Machine, also known as strut channel roll forming machine or metal stud rolling forming machine , is mainly used for manufacturing Metal studs. Metal studs, as vertical load-bearing components of the wall frame, are manufactured by cold-formed steel technology and come in various specifications to meet different engineering requirements. Among them, the solid C-shaped studs without holes, with a thickness of 0.8-1.2mm, significantly enhance compressive strength due to their solid structure, making them the preferred material for building frame systems and widely used in construction scenarios with high requirements for structural integrity.

 

Application

 

The metal studs produced by the metal stud rolling forming machine are widely used in various fields of construction engineering, including but not limited to: load-bearing walls and non-load-bearing walls, partition walls, structural components of high-rise and multi-story buildings, fireproof and soundproof walls, ceiling and roof frames, as well as construction of warehouses and factory buildings. When choosing studs, the C-shaped bolts with no holes are favored due to their significant advantages:

1) Stronger load-bearing capacity: The no-hole design ensures superior overall structural performance.

2) Excellent fire resistance: Their solid web plates can effectively prevent the spread of fire and enhance the fire resistance level of the wall.

3) Wide application adaptability: They are suitable for both residential and commercial building projects.

4) Excellent corrosion resistance: Usually made of galvanized steel, they have a long service life.

 

Application of C Channel Roll Forming Machine

 

Features

 

The C Channel Roll Forming Machine Performance Advantages Summary:
◆ Continuous Roll Forming

1) Utilize multiple passes of rolling rollers (more than 14 sets) for continuous cold rolling forming, with a line speed of 15-20 m/min.
2) Integrate the discharging, rolling, punching, and cutting processes, reducing the material turnover time by over 70%.
◆ Fully Automatic Control
1) PLC numerical control system, enabling automatic cutting with a length accuracy of ±1.0 mm.
2) Touchscreen interface supports parameter presetting.

 

Technical parameters

 

NO.

ITEM

SPECIFICATION

1

The total demension

(length)6m x (width)0.8m x (height)1.5m

2

Weight

3.5T

3

Material

cold rolled coil , hot rolled coil, galvanized coil

4

Profile Sizes

According to the customer's requirements

Maximum thickness:1.2 mm

5

Main Motor Type:

Frequency Motor

6

Main Motor Power

5.5KW

7

Speed of Forming

15-20m/min

8

Main Roller Station

14 Groups Rollers

 

Profile Drawing

 

Profile Drawing of c channel roll forming machine1

 

Machine Components

 

Machine Components of C Channel Roll Forming Machine

 

Flow chart

 

Manual Decoiler→Entry Roller→ Rolling Forming System→ Hydraulic Cutting→ Product Support Frame

 

Product detail

 

1) Manual Decoiler
A. Tightening of coil: By Manual
B. Weight capacity of decoiler: 3.0T
C. Inner diameter of decoiler: 380-550mm
D. Max outer diameter of decoiler: 1500mm


2) Roll forming machine
A. Main Motor: Frequency Motor
B. Voltage:415V 3phase 50HZ
C. Motor Power: 5.5 KW
D. Roller material: GCr15
E. Stations: 14
F. Main Shaft Material:40Cr
G. Main Shaft Diameter: ø65mm
H. forming speed: 15-20m/min
 

Roll forming machine of C Channel Roll Forming Machine

 

3) Post Cutting
A. Cutting type: Hydraulic cutting
B. Cutting material: Cr12MoV
C. Hydraulic motor power: 4.0KW

 

Post Cutting of C Channel Roll Forming Machine

 

4) Product Support Table
The length of product support Table: 4m

 

Product Support Table of C Channel Roll Forming Machine

 

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