C Channel Rolling Machine

The C Channel Rolling Machine, also known as stud roll forming machine , is mainly used for manufacturing C Metal studs. The C Metal studs produced by this machine feature a unique structural design that combines high strength with lightweight characteristics: the cross-sectional shape provides excellent mechanical support, while the thin steel material effectively reduces the load-bearing capacity of the building frame, providing stable fixing nodes for the wall panel system. This machine integrates an intelligent drive system, achieving an ultra-high forming accuracy of ±0.1mm while maintaining a processing line speed of 25 meters per minute.

The stud and track Installation Process
1) Layout and Measurement: Mark the location of the walls on the floor and ceiling. Measure and cut the metal tracks to fit these dimensions.
2) Track Installation: Secure the bottom track to the floor and the top track to the ceiling using appropriate fasteners (e.g., screws, nails, or concrete anchors for masonry surfaces).
3) Stud Placement: Insert the metal studs into the tracks at regular intervals, typically 16" or 24" apart, depending on the design requirements.
4) Fastening: Secure the studs to the tracks using self-tapping screws or other suitable fasteners.
5) Additional Support: Install additional bracing or blocking if needed for added stability or to support heavy loads (e.g., shelves, cabinets).
 

The C Channel Rolling Machine Performance Advantages Summary:

1) High-speed continuous production: Through the coordinated rolling of multiple rollers, the processing line speed can reach 25 meters per minute.

2) The single-shift production capacity is increased by more than 50% compared to traditional equipment.

3) Forming control: The numerical control system and servo drive work together to achieve a ±0.1mm section tolerance, ensuring the mechanical consistency and assembly compatibility of C/U type screws.

4) High fidelity for complex structures: It can precisely form the keel sections with features such as single-angled reinforcing ribs and internal dots, enhancing the deformation resistance of the wall panel system.

Manual Decoiler→Entry Roller→ Rolling Forming System→ Hydraulic Cutting→ Product Support Frame

1) Hydraulic Decoiler

A. Tightening of coil: By Hydraulic

B. Weight capacity of decoiler: 3.0T

C. Inner diameter of decoiler: 380-550mm

D. Max outer diameter of decoiler: 1500mm

2) Roll forming machine

A. Main Motor: Frequency Motor

B. Voltage：415V 3phase 50HZ

C. Motor Power: 7.5 KW

D. Roller material: GCr15

E. Stations: 13

F. Main Shaft Material：40Cr

G. Main Shaft Diameter: ø65mm

H. forming speed: 20-25m/min

3) Post Cutting (not stop cutting)
A. Cutting type: Hydraulic cutting
B. Cutting material: Cr12MoV
C. Hydraulic motor power: 4.0KW
D. Servo motor: 2.0KW

4) Product Support Table
The length of product support Table: 4m
 

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