Stud and Track Roll Forming Machine

Stud and Track Roll Forming Machine, also known as drywall roll forming machine,is mainly used for manufacturing Metal studs and tracks. Metal studs and tracks are fundamental components in modern construction, particularly in the framing of interior and exterior walls, ceilings, and partitions. They are often made of galvanized steel and provide a durable, fire-resistant, and versatile alternative to traditional wood framing.

Metal studs and tracks have become essential in modern construction due to their many advantages over traditional wood framing. They offer durability, fire resistance, and ease of installation, making them a preferred choice for builders and contractors. Whether used in residential, commercial, or industrial projects, metal studs and tracks provide a reliable and efficient solution for creating strong and lasting structures.

① Metal Studs
Metal studs are vertical framing members used to create the skeleton of a wall. They are typically made from cold-formed steel and come in various sizes and gauges to accommodate different structural requirements.
◆ Types of Metal Studs
1) C-Studs: The most common type, with a "C" shape that provides rigidity and strength. Used in most wall and partition systems.
2) U-Studs: Similar to C-studs but with a different flange shape, often used for specific design requirements.
3) Box Studs: Have a box-like shape for increased load-bearing capacity, used in heavy-duty applications.
◆ Applications
Interior non-load-bearing partitions, Exterior wall framing (with appropriate sheathing) ,Load-bearing walls (with thicker gauge studs),Ceilings and soffits

② Metal Tracks
Metal tracks, also known as bottom or top tracks, are horizontal framing members that serve as a base or cap for metal studs. They are typically U-shaped and made from the same galvanized steel as studs.
◆ Types of Metal Tracks
1) Top Tracks: Installed at the ceiling level to hold the top of the studs.
2) Bottom Tracks: Installed at the floor level to secure the bottom of the studs.
◆ Sizes and Gauges
Match the sizes and gauges of the corresponding studs to ensure compatibility and structural integrity.
◆ Applications
1) Forming the top and bottom framework for walls and partitions.
2) Securing studs in place to create stable wall assemblies
 

The advantages of the customized rolling forming machine are as follows:

1) Precisely meet requirements: The design is based on the specific usage scenarios and functional requirements of the customers, ensuring that the products fully match the actual application needs. For example, the rolling forming machine for photovoltaic supports can customize the cross-sectional shape and size according to the project terrain and load parameters.

2) Improve operational efficiency: The customized solution can optimize the workflow. For instance, the supports with pre-set standardized connection structures can save more than 30% of on-site installation time. By reducing the adaptation steps directly, the production efficiency can be improved.

3) Enhance the competitiveness of the customer's products: Differently designed products can form a technical barrier. For example, the support system with a special cross-sectional design can apply for patent protection. The products produced by the customized equipment usually have higher added value and market differentiation.

Manual Decoiler→Entry Roller→ Rolling Forming System→ Hydraulic Cutting→ Product Support Frame

1) Manual Decoiler
A. Tightening of coil: By Manual
B. Weight capacity of decoiler: 3.0T
C. Inner diameter of decoiler: 380-550mm
D. Max outer diameter of decoiler: 1500mm

2) Roll forming machine
A. Main Motor: Frequency Motor
B. Voltage：415V 3phase 50HZ
C. Motor Power: 5.5 KW
D. Roller material: GCr15
E. Stations: 14
F. Main Shaft Material：40Cr
G. Main Shaft Diameter: ø65mm
H. forming speed: 15-20m/min
 

3) Post Cutting
A. Cutting type: Hydraulic cutting
B. Cutting material: Cr12MoV
C. Hydraulic motor power: 4.0KW

4) Product Support Table
The length of product support Table: 4m

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