Double Layer Forming Machine
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Double Layer Forming Machine

Double Layer Forming Machine

Model: YX29-108-1025/YX25-46-1025
Thickness:0.5-0.6mm
Width: 1060/1090mm
Feeding width:1250mm
Service: Custom-Configured for You∣24/7 technical support
Key Feature: Automatic∣High-efficiency∣High-precision∣Customization∣Double Layer

 

Introduction

 

The Tacon Double Layer Roll Forming Machine is a space-saving, high-efficiency solution engineered for manufacturers who need to produce two different metal profiles using a single footprint.

Application of Double Layer Forming Machine

 

Technical parameters

 

NO.

ITEM

SPECIFICATION

1

The Size

Machine size: 11m×1.8m×1.2m (L×W×H)

Whole line size: 20m x 1.8mx1.2m (LxWxH)

2

Weight

15T

3

Material

color coated steel sheet, galvanized steel sheet Yield strength: Q235-350Mpa

4

Profile Sizes

● Thickness:0.5-0.6mm

● Effective Width: 1060/1090mm

● Feeding width:1250mm

5

Main Motor Type:

Frequency Motor

6

Main Motor Power

11KW

7

Speed of Forming

15-18 m/min

8

Main Roller Station

20 Groups Rollers

 

Customization Services

 

Feature Customization Options
Profile Combination Mix any two profiles like Trapezoidal, Wave, or Step Tile on one machine.
Automation Level Choose between semi-automatic or fully automated PLC-driven systems.
Component Brands Optional integration of Siemens, Schneider, or Omron electrical components.
Voltage/Power Motor voltage adapted to local standards (e.g., 220V, 380V, 415V, 3-Phase).

 

Application Scenarios

 

Industry Specific Use Case
Industrial Construction Rapid production of factory roofing and side wall cladding.
Residential Roofing Manufacturing aesthetic glazed tiles and durable corrugated sheets for housing.
Agricultural Buildings Producing affordable and weather-resistant roofing for barns and warehouses.

 

Profile Drawing

 

Profile Drawing of Double Layer Forming Machine P1

 

Profile Drawing of Double Layer Forming Machine P2

 

Machine Components

 

NO.

EQUIPMENT & SYSTEM

QTY

1

Guide with adjustable Device

1 SET

2

Manual Pre-cutter

1 SET

3

Roll Forming Machine

1 SET

4

Hydraulic Cutting

1 SET

5

Plc control system

1 SET

6

Run-out Table

1 SET

 

Quality Control

 

Inspection Phase Procedure & Standards
Raw Material QC Testing of roller steel (Cr12 or GCr15) for hardness and surface finish.
In-Process Testing Continuous monitoring of shaft alignment and chain tensioning during assembly.
Trial Run 24-hour continuous dry run followed by actual material testing before shipping.
Accuracy Check Digital laser measurement of finished profiles to ensure zero-defect geometry.

 

Product detail

 

Rolling Forming Machine of Double Layer Forming Machine

Hydraulic Cutting of Double Layer Forming Machine

PLC Control System of Double Layer Forming Machine

 

After-Sales Service

 

  • 12-month warranty – Free wear parts & repairs.
  • 24/7 support – 4h response for common issues; 24h plan for complex cases.
  • On-site service – 3–5 days (domestic) / 7–15 days (overseas). 
  • One goal: Maximize uptime, minimize risk, ensure long-term value.

 

FAQ

 

Q: How long does it take to switch between the two profiles?

A: The switch is nearly instantaneous via the PLC touch screen, as the two levels are permanently set.

Q: What is the typical lifespan of the rollers?

A: With proper maintenance and lubrication, our heat-treated rollers can last over 10-15 years.

Q: Do you provide onsite installation?

A: Yes, we offer both remote video guidance and onsite technician deployment for global clients.

 

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