Introduction
The Light Steel Frame Roll Forming Machine is developed for manufacturing structural light gauge steel framing components used in prefabricated buildings, villas, modular houses, and steel structure projects.
Technical parameters
|
NO. |
ITEM |
SPECIFICATION |
|
1 |
The roll forming machine size |
(length) 6.5m x (width) 1.65m x (height) 1.6m |
|
2 |
Weight |
3.5T |
|
3 |
Material |
galvanized coil, Aluminum-zinc coil Yield strength: G550Mpa |
|
4 |
Profile Sizes |
Width: 89mm |
|
5 |
Main Motor Type: |
Servo Motor |
|
6 |
Main Motor Power |
7.5KW |
|
7 |
Speed |
Speed of Forming: 48m/min Comprehensive Speed: 5-20m/min |
|
8 |
Main Roller Station |
13 Groups Rollers |
The differences between C89PRO and C89 Light Gauge Steel Framing Machine
|
NO. |
ITEM |
C89PRO LGSF machine |
C89 LGSF machine |
|
1 |
Profile Sizes |
Thickness:0.75-1.6mm |
Thickness:0.75-1.2mm |
|
2 |
Punching System |
Hole Type: customizes |
NO |
|
3 |
waist-height cutting for light steel components |
NO |
Application Scenarios
| Application Industry | Description |
|---|---|
| Prefabricated Housing | Production of wall frames, roof trusses, floor joists, and structural framing components for prefabricated houses |
| Light Steel Villas | Manufacturing of high-strength light steel villa framing systems |
| Modular Buildings | Suitable for modular homes, container houses, and portable building structures |
| Residential Construction | Used for residential wall partitions, load-bearing walls, and roof structures |
| Commercial Buildings | Applicable for offices, temporary buildings, retail spaces, and low-rise steel structures |
| Drywall & Interior Systems | Production of framing structures for drywall and interior partition systems |
| Steel Structure Contractors | Supports customized structural profile production for engineering contractors |
| Disaster Relief & Rapid Housing | Fast-production framing solution for temporary housing and emergency shelters |
| Export Building Projects | Suitable for overseas prefab housing and steel structure export projects |
Customization
Engineered for modern roll forming production, the machine combines high-speed operation, profile flexibility, and long-term production stability.
| Capability Item | Description |
|---|---|
| Profile Capability | Studs, tracks, joists, trusses, wall frames |
| Steel Thickness Range | 0.75mm–1.6mm |
| Production Speed | Up to 48m/min |
| Tolerance & Stability | High structural accuracy suitable for prefabricated buildings |
| Custom Profile Design | Supported |
| Line Solution | Full automatic framing production line available |
Profile Drawing
Machine Components
Flow chart
Decoiler→ Leveling Device→ Hydraulic Punching → Roll Forming Device→ Hydraulic punching→ online printer→ Hydraulic Cutting→ Product Support Frame
Product detail
1. Punching System
| Parameter | Specification |
|---|---|
| Hydraulic Motor Power | 7.5 kW |
| Punching Stations | 6 stations (standard) |
| Drive System | Servo motor driven |
| Hole Type | Customizable |
| Punching Precision | ±0.5 mm |
| Post-Punching Process | Raw material fed into roll forming system |
| Blade Material | Cr12Mov with hot quenched treatment |
2. Roll forming Device
| Category | Parameter | Specification |
|---|---|---|
| Main Drive | Motor type | Servo motor |
| Motor brand | Inovance | |
| Motor power | 7.5 kW | |
| Forming speed | Up to 48 m/min | |
| Comprehensive speed | 5–20 m/min | |
| Roller System | Number of rollers | 13 groups |
| Roller material | GCr15 | |
| Shaft machining | Shafts are tooled by grinding machine twice to ensure final product precision | |
| Main shaft diameter | ø60 mm | |
| Main shaft material | 40Cr | |
| Frame | Design feature | Reinforced to bear all rollers and shafts, ensuring long working life without repair |
| Frame material | 45# steel | |
| Frame thickness | 20 mm | |
| Flare Control Device | Configuration | Two groups (4 rollers per group) with manual adjustment |
| Function | Straightens product shape to ensure length precision | |
| Hydraulic Post Cutter | Cutting material | Cr12MoV |
| Hydraulic motor power | 7.5 kW |
FAQ
Q: Does the machine support design software integration?
A: Yes. The machine can integrate with framing design software.
Q: Can the machine perform punching automatically?
A:Yes. Punching, marking, and cutting can be fully automated.
Q: What steel grades are supported?
A: Commonly G350–G550 galvanized steel.
Q: Is overseas commissioning available?
A: Yes. Engineers can provide overseas installation and training.
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